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CB160 Racer

36074 Views 168 Replies 29 Participants Last post by  Mercury Kid
2
I've seen it done on other forums where a guy will post progress pics of a project. Others follow along and give him words of encouragement. These encouraging words inspire him to get off his lazy ass, bundle up in his carhartt's, and bravely trundle over to his unheated shop space in the dead of an Ohio winter to work (and, dare I say, to dream)…

So here's what I got so far:

Mock up:


Mock up:


Frame stripped and ready for sandblasting:
<img src="http://i7.photobucket.com/albums/y251/emeast02/columbus021.jpg?t=1166030755
" border=0>

160 triple trees are also now off to have the 160 stem removed and pressed into a set of 350 trees. Thanks for the advice on that one.

Let me know what you think and call me gay if I stop posting updates.




Honda go sideways!

Edited by - krapfever on Dec 13 2006 12:27:12 PM

Edited by - krapfever on Dec 16 2006 6:48:30 PM

Edited by - krapfever on Jan 13 2007 7:11:15 PM

Edited by - krapfever on Feb 07 2007 07:38:17 AM
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Yep looking good. And yeah...that wards tank looks nice on there...who'd a thought.

Let me know if you need any 160 info, I've got quite a bit.

JohnnyB
Krap,
Those aftermarket megs weigh a ton...unsuitable for racing.
Check here for the run down on my megs and prices:

http://www.jrbranson.com/BikeParts/CDR-Parts.htm

The two hot setups for a 175/160 are SL350K1 carbs...old school 24mm Keihins. You can still get rebuild kits and jets for them.

The better route is Keihin PE24 race carbs, 24mm, brand new about $100 each from Sudco.

Are you going to run a 175 engine or 160? I can give you the carb specs to get either type of carb dailed in within about 90% for a 175.
JohnnyB
Krap (what's your name anyway?)

The 24mm carbs will be a tad large for a stock 160, but will leave room to grow. If you find any...hold on to them for future use. You'll have to experiment some...may be with a stock engine and four speed box the original carbs will suffice.

I'm pretty sure AHRMA allows SuperTrapp systems. We have pretty strict sound rules in our club and they pass the test.

Sounds like my guys at "Ed's Sandblasting"
JohnnyB
Yeah...I can't say from personal experience about the SL carbs on a 160 as I've never run that exact setup. Might be a little peaky...not what you'd want with a four speed. But hold on to them if you find any...you'll want them later or someone else will.

Eric,
See what's out there for sloper 175 lower ends (CL 5 speeds), and how much he wants for one. Also...I need some CB200 cylinder blocks.
I've bought some stuff from Rice Paddy before...seems like a good outfit.
JohnnyB
Eric,
Actually the stock CB160 front brake is pretty good. Should be fine for a basically stock 160 engine...depending on your weight...if you are up around 200 lbs you might want to consider something larger. The CB160 brake is BETTER than a CB350 stock brake. Bear in mind your 160 will be around 150 lbs lighter than your street 350. Weight effects brake performance as much as it does speed.

My suggestion would be like this:

Stage 1
CB200 or CB350 front end, CB160 front brake (at least Ferodo shoes)

Stage 2
Go to a 305/450 brake

Stage 3 (for very aggressive, suicidal riding ..my style)
CB550/4 front end, Suz T500 brake

For reference...Zack ran something like a 1:32+ at NHIS on my wife's bike with CB200 forks and a 305 brake. Yes...that's like a front pack LWSV lap time. He's about 200 lbs in leathers. That bike has a CB160/CL175 frame.

I forget...but I think the CB200 forks are 31mm....maybe 33 the same as a CB350...but I don't think so. So....the moral is...you don't need the killer stage 3 setup I have ( I run it because it gives me confidence and get's me out of trouble sometimes) because the Stage 2 type setup probably holds the lap record for 200gp at Loudon.

Short yourself on anything but NOT THE BRAKES. Great brakes are safer, quicker and can really get you out of trouble sometimes. I do almost all my passing on the brakes.
JohnnyB

PS. All of the brakes above are of course fitted with race compound shoes.



Edited by - jbranson on Dec 13 2006 12:37:06 AM
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Yeah...that's the ticket...31mm. They seem to work pretty good too. Way better than the crap that came on 160s/early 175's.

The mechanical disk on the early CB200 is worse than the DLS 7" drum that came on the CB175's.

Questions is....did the CB200 go to a hydraulic disk in later years?
Stangely enough...the first year CB200 mechanical disk brake is the same as is used on the MT125R race bike.....didn't work on that bike either :)
JohnnyB
That 175 looks like a vert...was it?

I need a set of jugs off a CB200...not a CB200T...but an old school CB200 like 1974-76.

You should be a middle man for that place, get like 20% commission for selling stuff. I'll have you picking through that shit all day :)
JohnnyB
By jugs I mean the cylinders.
That looks like a CB200T next to it judging by the cylinderhead covers.
JohnnyB
I'll have to get in touch with him...maybe I'll call...or I think I have his email somewhere.
Yeah I need CB200 jugs...looks almost exactly like a CB175 vert....except a different clutch setup. Way different than the later model CB200T.
JohnnyB
Eric,
If you are going to mount those rearsets to the rear passenger peg mounts you might want to try to find some CL175 mounts...they are tubular type. The flat steel mounts bend pretty easy, after a few races you might find your pegs angling down. I even weld a little brace on the tubular type too.
Depends a lot on your size, if you are 150 lbs or less you might be fine with the flat steel type.
JohnnyB
Eric,
Try some of the tubular type mounts...then cut off the peg mounting part...weld on a "boss" or nut or something that will accept the rearset bolts.
I make my own very simple rear sets, impractical for someone without a metal shop, but I've even had to go to 10mm bolts lately because I was bending the 8mm bolts. Eventually there will be some corners where your butt will be off the seat and all your weight on a single peg...the mounts gotta be pretty strong. Course I ride some parts of the track like a dirt bike.
JohnnyB
Hate to tell you...but I lace every wheel I've ever done one spoke at a time, and I've laced and trued dozens. No reason to scratch the rim, nothing should have to be forced into place.
Usually you can just eyeball the rim hole and where it's pointed and hook it up to the right hub hole...and the wrong (over/under) spokes won't go in the wrong place (without forcing them) so that's not a problem. And each over spoke and under spoke is spaced with three holes between it and the spoke of the same type on the same side.

Anyway you look at it, nice job...I still feel pround when I spoke a rim, it's cool taking all the parts and making a wheel. And..best advice is to spoke them whatever way you are most comfortable with...assuming it gets done right....or else confusion will ensue.

I start by installing four spokes...two crosses (one set of over/under) on sides 180 degrees apart...thats enough to hold the rim and hub in place while you do the rest. I do one whole side of the wheel then the other....although I do always end up removing about 9 spokes to get the last 9 spokes in....hard to explain...but it's because I don't install them in the proper sequence...and since I'm "comfortable" with my method that's what I stick with even though it takes ten minutes longer.

Truing is easy...buy or build a stand with four little bearings that support the axle...get a dial indicator and go to town. Start by getting it very close to true perpendicular to the axle "up and down" by of course tightening spokes on hump...loosening on the valleys. When that's done (spokes shouldn't be tight at this point)...the work with the side to side true....if it wobbles right...tighten the spokes on the left at that spot...and vice versa if it wobbles left.

Kind of fun really, takes me an hour or so but I can usually get a good rim down to .010 - .015" of runout. Has to be a quality rim though, I've done a few of the Chinese knock-offs...they suck, crappy welds, stress cracks at the spoke holes, inferior grade of aluminum etc. Lucky to get one of those within .050".
JohnnyB
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Hate to tell you...but I lace every wheel I've ever done one spoke at a time, and I've laced and trued dozens. No reason to scratch the rim, nothing should have to be forced into place.
Usually you can just eyeball the rim hole and where it's pointed and hook it up to the right hub hole...and the wrong (over/under) spokes won't go in the wrong place (without forcing them) so that's not a problem. And each over spoke and under spoke is spaced with three holes between it and the spoke of the same type on the same side.

Anyway you look at it, nice job...I still feel pround when I spoke a rim, it's cool taking all the parts and making a wheel. And..best advice is to spoke them whatever way you are most comfortable with...assuming it gets done right....or else confusion will ensue.

I start by installing four spokes...two crosses (one set of over/under) on sides 180 degrees apart...thats enough to hold the rim and hub in place while you do the rest. I do one whole side of the wheel then the other....although I do always end up removing about 9 spokes to get the last 9 spokes in....hard to explain...but it's because I don't install them in the proper sequence...and since I'm "comfortable" with my method that's what I stick with even though it takes ten minutes longer.

Truing is easy...buy or build a stand with four little bearings that support the axle...get a dial indicator and go to town. Start by getting it very close to true perpendicular to the axle "up and down" by of course tightening spokes on hump...loosening on the valleys. When that's done (spokes shouldn't be tight at this point)...the work with the side to side true....if it wobbles right...tighten the spokes on the left at that spot...and vice versa if it wobbles left.

Kind of fun really, takes me an hour or so but I can usually get a good rim down to .010 - .015" of runout. Has to be a quality rim though, I've done a few of the Chinese knock-offs...they suck, crappy welds, stress cracks at the spoke holes, inferior grade of aluminum etc. Lucky to get one of those within .050".
JohnnyB
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Yeah dude...if those are SS spokes AND nipples...you really gotta use the goo. Easy to end up with spokes you have to cut to remove or adjust.
JohnnyB
Yeah dude...if those are SS spokes AND nipples...you really gotta use the goo. Easy to end up with spokes you have to cut to remove or adjust.
JohnnyB
Yep it's an antiseize for use on Stainless to Stainless applications. I've always used it...so I can't speak first hand on any disasters from not using it. But I know they very strongly recommmend it.

Steve...should be able to do one spoke at a time without screwing up the true very much. ....that is if you can get it back apart :)

JohnnyB
Yep it's an antiseize for use on Stainless to Stainless applications. I've always used it...so I can't speak first hand on any disasters from not using it. But I know they very strongly recommmend it.

Steve...should be able to do one spoke at a time without screwing up the true very much. ....that is if you can get it back apart :)

JohnnyB
Frank,
You are going to love the Dunlops on your 200gp bikes. Just ask DeCamp who used to run the small Avons until I talked him into the Dunlops.
You might even be able to keep up with me if you use Dunlops. Careful in the rain though if you run stiff suspension.
You'll also lose a total of 3 lbs of tire weight compared to a pair of Avons. Which is substantial on these little bikes.
JohnnyB
Aaron...I'm asking you the same question.

JohnnyB


PS...Frank...don't let Aaron talk you out of trying the Dunlops.


Edited by - jbranson on Feb 09 2007 04:38:39 AM
Joe...on the sizes we run it's only 1 lb for the front tire and 2 lbs for the rear tire....so a total of 3 for the set.

I'm still not sure if I was losing the front in the rain due to the dunlops or the hella stiff front end I use.
JohnnyB
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