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I think the best way to do this is to get a plug machined. This gets tapped into the native tube on one side and the bent piece gets tapped into the other. Then, you weld the whole thing round. I'd probably drill through the parent material a bit and put some rosette welds in as well.

As for the bent tube, there are plenty of places that will bend it up for you. 4x4 shops are the easiest and the coolest (from experience) to work with. Sometimes just paying the money is the easiest thing to do...and this is from a guy that tries to make everything.

--Chris
 
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